Throttle, Brakes, Switches, Radios, etc.
Everybody that builds a MKIII runs into the same problem: Where do I put the switches so that they are in easy reach? And where do I put the radios? There are about as many solutions as there are Kolbs, but here's how it works for me. Putting the radio /switch /intercom console between the legs is a tolerably convenient solution. The switch panel with circuit breakers and fuses is on top, the intercom just below it, then the Terra 720 radio, and then a Terra transponder on the bottom. The GPS is in a convenient position, right on the top of the stick, and right in front of the pilot. Out of the way, and easy to see and access.

 

The throttle quadrant is on the sidewall next to the pilot's left thigh. Just in front of the throttle quadrant are the two master cylinders attached to two brake levers which run alongside of the quadrant. They are activated by pushing down with the left hand. Sounds odd, works great. The learning curve is very easy.

Took a little careful fitting to make it all fit and work, but everything is out of the way, nothing interferes with anything else, and using the brakes differentially is very easy. The only thing that is a bit tricky is if you are trying to goose the throttle and use one brake or the other to turn at the same time.

Here's how it looks from the left seat.

Below is how the console looks from the seated position. Look just left of the right knee, and you will see the key for the master & starter switch, located on the angled floorboard alongside of the console. It's out of the way, haven't kicked it yet. Everything is in easy reach.

Somebody that was really persnickety would have come up with a nice labeling system for their switches, fuses and circuit breakers so that it didn't look so tacky. Oh well...

Nobody in their right mind deliberately flies at night in front of a 2-stroke, and I'm no exception. On the other hand, sometimes I am still not home yet and the sun has gone away, and panel lights are needed. Radio Shack sells some neat little 12v led's that you can fit into some copper tubing from the hobby shop, hood the light so it doesn't glare in your eyes, and light up as much of your panel as you want for an insignificant current draw. I have a bunch of these puppies scattered around the cockpit, they get the job done.


Safer Seats

Something I have never liked was the fuselage structural cross member that runs across under the bottom of the sling seat, right below your tailbone. That is bad news waiting to happen. So I modified it to improve the odds a bit. It now has a slanted strip of aluminum rivited to it, with a 1" thick layer of dense foam on top of it to let your tailbone (hopefully) slide past the cross member in the event of a hard landing.

 
 

There is now a length of webbing with loops at each end sewed to the sling seats at the same point where the original rivits attached it to the cross member. The webbing strap extends past either edge of the seat for several inches, the outside length wraps around an added steel tube at the outside of each seat, and the inside length wraps around the cluster weld at the inside of each seat. Then the loops in the ends are pulled tightly together with a length of nylon rope to hold the seat in position. There is a slight amount of movement, but it is minor, and would also allow your body (and tailbone) to move slightly ahead of the crossmember in the event of a hard pancake. As a side effect, the seats are more comfortable. I also had to slide the footpedals to the next forward position to compensate.
Cheap Noise Canceling Headset & MP3 Player

 

 

Relocated my headset jack box to a convenient location, and modified the jacks inside so that they would allow my headsets to work in stereo. Then wired in my mp3 player, with a switch to select either the VHF radio or the mp3 player. Then bought several Philips SBC HN060 noise canceling stereo headsets, two for the Kolb, and a couple more for the bikes. Here's how it all works: Instead of plugging in the normal aircraft headset (although you can, and just use the aircraft headset normally as in the left picture) you plug in the Philips noise canceling headset in the speaker jack and stick the earbuds in your ears. It is at least as quiet as the Flightcom headset I had been using. Although the noise canceling function is not quite as good as the $350 ANR units, you like it. (Since you only paid $12 on ebay, and now you can no longer hear the prop at all, and the engine now sounds like it is 20 feet further away...) Now go ahead and put on your aircraft headset over the top of the earbuds, and that makes it very quiet. So now you have your headset over your earbuds, and the microphone is in the right place. This works good enough that listening to music in flight is very satisfying, and is quiet enough that the first few times you set up to land with this thing in place, the lack of noise is odd.

Update

Had some problems with getting the mp3 player and the VHF radio to both play well together when things were hard wired in, so I removed the wire for the mp3 player from the intercom box, and made up a new patch cord to simply plug the mp3 player into the passenger's mic jack side of the intercom box. (Thanks to Ed Athey for the idea) The intercom thinks it is a passenger speaking, and works accordingly.

You attach the ground wire in the mp3 stereo cable to the ground wire in the aircraft mic plug, and tie both the hot wires in the stereo cable to the ring terminal in the plug.

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